Military, Machine Vision Interfaces Converge to Mutual Benefit.

Great Article discussing how the military is taking advantage of machine vision technologies.  Dr. Lee at Pyramid Imaging contributed to the content.

by Winn Hardin, contributing editor – AIA

On land, sea, and air, imaging systems are helping military organizations with surveillance and situational awareness improve their performance in tasks critical to command, control, communications, computers, intelligence, surveillance, and reconnaissance (CR4ISR).

Standards such as GigEVision, Genicam, and CoaXpress (CXP) are bringing unique benefits in image data delivery and compatibility, helping to keep warriors safe while reducing the cost of upgrading militaries to the newest technologies.

“In the past, most applications were point to point,” says Harry Page, President of Pleora Technologies Inc. “There are a wide range of predominantly proprietary approaches to support point to point applications, but increasingly the demand from end-users is for a standards-based networked approach to multicast video and data from multiple endpoints to processing, recording, and display units. This is resulting in a split in the military market.

“On one side, incumbent suppliers want to continue to introduce new, and often still proprietary point-to-point solutions that they completely control. It’s basically a land grab for these manufacturers, because once they sell a system, they get to support that system for many years. This approach is increasingly at odds with users, who want open architectures, commercial technologies, and networked solutions that meet real-time latency demands while delivering and multicasting sensor data across multiple systems.”

Polaris’ new MRZR-X illustrates this point. The MRZR X is a finalist in the U.S. Army’s unmanned equipment transport vehicle program. The vehicle can transport or support a squad while driving autonomously. According to Patrick Weldon, Director of Advanced Technology at Polaris, his company is adopting an open-architecture model to help speed the introduction of technology to the troops.

“The squad is now the best source of information in combat,” Weldon said, and an open architecture approach will help get that technology and information there.

Vision Standards for Mobile Military Platforms

According to Pleora’s recent white paper, Local Situational Awareness Design and Military and Machine Vision Standards, the features and capabilities of GigEVision and GeniCam align well with the requirements of emerging military vehicle data standards, such as those from the British Ministry of Defense (MoD) Vetronics Infrastructure for Video over Ethernet (VIVOE) Defence Standard (Def Stan 00-82) and the U.S. Department of Defense Vehicular Integration for C4ISR/EW Interoperability (VICTORY) initiative.

Pleora’s Page acknowledges that open standards-based network architectures potentially pose cybersecurity concerns compared to single-point solutions. However, he says “…instead of critical subsystems with a single point of failure, what we suggest is that every camera should be accessible through a service-oriented architecture. Through software, you can then define the video distribution services both inside and outside the vehicle.”

Moving from single point to an imaging network will help military vehicles handle the size, weight, and power (SWaP) challenges of even the largest battle tanks with heavy power requirements for electronic systems. When you add the redundancy of a network architecture, expandability, scalability, upgradeability, and the ability to integrate with other networked C4ISR subsystems, Pleora’s Page asserts that the efficiencies and increased operational effectiveness offset the security concerns, while freeing up resources for improving cybersecurity.

CXP and surveillance

While coaxial cable can be found in mobile platforms in addition to land-based platforms, the requirements for CXP “on the move” are different.

“A number of our frame grabbers have been used in drones,” says Keith Russell, President of Euresys, Inc., a manufacturer and supplier of image acquisition and processing components for machine vision and video surveillance applications. “[The military] choose CXP because of its low latency and the need for an autonomous drone and our support of ARM architectures for processing the visible and thermal imagery using low-power ARM processors.…

“[But] one of the things behind CXP is the large analog infrastructure that uses coaxial cable in military installations. And in many cases, multiple sensors will transport along that cable and CXP uses multiplexing to manage multiple data streams over a single channel.”

Bandwidth is another area where CXP can trump GigEVision networks, according to Dr. Rex Lee of Pyramid Imaging Inc. “The government still wants to use commercial off the shelf [COTS] wherever they can,” says Dr. Lee. “When we look at the components we sell into military applications between GigE, CXP and Camera Link, etc., it is about the same as the industrial side of our business.

“Basically, military customers only want to pay for what they need. So, if they need more bandwidth, CXP, which requires a frame grabber, can be a better solution than GigEVision, which doesn’t require a frame grabber. Or, in the case of 360-degree surveillance systems with slip ring and power supply, CXP-to-camera direct connections can have a lot of benefits. A single conductor with slip ring allows for cost-effective 360-degree surveillance using pan, tilt, zoom, and it only needs one cable.

“For applications that require 360-degree continuous surveillance, such as situational awareness applications for forward operating bases that identify nearby enemies by muzzle flares, high-resolution, high-speed cameras are a necessity. Pyramid Imaging’s embedded processing capabilities within smart cameras allow dramatic bandwidth reduction. Thus GigE Vision or single coax CXP can be used, offering much lower system costs,” concludes Dr. Lee.

As machine vision enables more machines to see and respond to their surroundings, managing imaging network data along with size, weight and power becomes more important to advanced mobile platforms. And it’s not just for the military. The same imaging adoption and need for network and power management are also attracting the attention of the consumer automotive market.

“The technical challenges of real-time video and data sharing for autonomous cars and military vehicles are very similar, but the markets are moving at a different pace,” says Ed Goffin, Marketing Manager at Pleora. “The military market made a concerted effort to standardize image networking for vehicles, and as a result there are now systems in the final stages of testing or early deployment. Some of the ‘lessons learned’ from the military market around standards, networking, processing, and maybe most important human usability should play a key factor in the ongoing evolution of autonomous car technologies.”


Cost Drivers and other considerations for a successful machine or embedded vision project

Cameras typically take up the lion share of revenue resources in a machine vision system; however, today’s cameras are faster, smaller, lighter, smarter and less expensive. A good quality GigE monochrome camera should cost an end user around 1K, costs will go up as megapixel size increases. 

genie-nano Euro block IO cable straight

When choosing a camera interface keep these points in mind: 

  • GigE Vision: Used in low & mid-end vision systems with less critical speed and timing demands; cost effective solution when full speed is not required. 
  • Camera Link: Industry default choice for higher speed connectivity where limited cable length and high cable costs are acceptable, frame grabber is required 
  • CoaXPress: Newer technology, for applications that require higher speeds, longer cable lengths, a frame grabber is required. 
  • Camera Link HS: Originally designed to overcome the speed limitations of Camera Link for line scan cameras, frame grabber will be required 
  • GigE Vision over 10 GigE:  Built on GigE Vision, faster physical layer and better timing accuracy with much higher power consumption; requires server grade equipment for implementation. 


Depending on the camera and the method in which you wish to obtain or retain the data from the image, a Frame Grabber may be required (see camera interface information above).  Frame Grabbers come in a variety of configurations; choices include; bandwidth and DDR-RAM size, on-board camera controls, the number of cameras that each board controls and the newest innovation adds FPGA programing on the board. A basic frame grabber will cost around $500.00, a frame grabber with FPGA programming capability will run around $2,500 or more depending on the configuration of the board, but keep in mind, the board with FPGA will allow you to reduce your CPU/GPU requirements as your images will now be preprocessed. Using an FPGA enabled frame grabber will likely reduce costs for computer related hardware as your bandwidth and RAM requirements will be much less than with a traditional Frame Grabber.   

Depending on your application, lighting can be a strong contender for vision system dollars.  Good lighting is essential to the success of a machine vision system.  Most vision applications will benefit from line lights or back lights.  Getting the lighting right will save you development dollars.   A good quality 5” line light or backlight can run $450-$850 depending intensity controls and size.  Ask your machine vision expert of integrator about how best to “highlight” your intended object. 

Lenses typically represent the lowest percent of dollars spent on a machine vision system.  A standard machine vision 16mm lens typically runs $100-$200, but a high quality specialty lens, such as motorized or Near IR corrected can run well over $1,000.00.  Be sure to invest in a good quality lens. 

Software can be free when the SDK (software development Kit) from the camera manufacturer is included in the camera purchase or can run thousands when complex licensing schema or specialty vision software is required.  There are many machine vision related software solutions on the market, make sure your machine vision professional explains what the free SDK can do for you before investing in costly software. 

Cables represent the least costly part of a vision system but be sure to get certified cables from a reputable cable manufacturer and ensure your integrator is not cutting corners by using cables made by non-certified manufacturers.  A bad cable can make a great vision system worthless. 

Imaging is now touching every industry, entertainment, marketing, auto, aerospace, packaging etc.  Just think of all those robots being developed!  The newest technology is the “Smart” camera.  These cameras have embedded FPGA software right on the board and can be addressed using flow chart style programming.  No longer will vision engineers need an FPGA programmer to complete the system, with a little training a vision engineer will be able to program camera controls, enhance images and much more, all from their desk top or mobile device.  It is truly an exciting time to be involved in machine and embedded vision. 

If you need more information or assistance with a current of future project please contact us at [email protected].  And please, visit our website we are working hard to make it informative and easy to use.  







Imaging Problem? A Band Pass filter might be your answer.

MidOpt_Choosing_a_Filter-Imaging Problem? A Band Pass filter might be your answer. To find the right filter for the job, a broad spectrum white light and a bandpass filter kit will help you highlight various wavelengths. During testing each bandpass filter will achieve similar results as the matching LED wavelength. This process will help you to determine the appropriate LED wavelength necessary for your vision application. By viewing each resulting image each banpass provides, you can determine the best color for maximizing contrast and reduce interfering light. Your vision system may also benefit from other filters to help reduce glare, remove saturation or balance color.

For more in depth information on filter use for your vision system, visit this article link from Mid West Optical, More Info

If you need additional assistance or you need to add a filter swatch kit or specific filters to your image lab please reach out to us at Contact Us